In recognition of the most urgent demand of the market to automate while at the same time employing sustainable solutions to protect the environment, a range of strategies are being introduced. The packaging sector is one area where circular economy solutions are needed.
Muller (www.muller-technology.com), a global leader in tool making and automation technology for thin-wall plastic packaging, works with brand owners and processors to employ a range of strategies to enhance the sustainability of plastic packaging. The company highlighted its successful sustainability practices for the packaging industry at the recently concluded K 2019. “We take our responsibility as stewards of the environment very seriously and we’re committed to helping our customers meet the growing demands for more sustainable packaging,” said Taras Konowal, Director of Sales and Marketing for Muller Technology CO.
Muller has worked closely with its customers throughout the design development stage to reduce the amount of plastic in containers by up to 30%. The company’s latest automation equipment designs have reduced energy consumption by up to 40%. These efforts have distinguished the company in the automation industry as manufacturers explore new packaging alternatives that deliver sustainability benefits and cut costs, according to Mr. Konowal.
Mr. Taras Konowal, Director of Sales and Marketing, Muller Technology CO.
Muller is focused on the development and production of lightweight packaging that has a low carbon footprint. In its own business operations, Muller is driving the development of energy-optimised equipment and highly sustainable operations and facilities. “The company’s commitment and expertise will be instrumental in supporting the growing group of brands and retailers that have set similar targets for themselves,” said Mr. Konowal.
Among its efforts to drive sustainable packaging, Muller is working with leading brand owners in the U.S. to develop polymer-coated paperboard solutions which deliver strong barrier properties and a more sustainable and environmentally-sound packaging option. Muller worked closely with Swedish packaging manufacturer Arta Plast to develop a renewable paperboard cup called Fiber Cup. To ensure strong barrier protection and freshness, for products such as crème fraiche, butter, and chilled food, the paperboard is coated with a thin polypropylene (PP) layer on both sides. The cup is recyclable and its attractive shape and excellent printing and design capabilities showcases the brand. “This new package takes a fresh approach to improved sustainability,” said Mr. Konowal.
During a two-year developmental process, the intercompany project team refined the injection moulding process and developed a specialised mould and in-mould labelling (IML) technology. The fibre-based cup significantly reduces plastic use and keeps the product fresh. The container incorporates a lid that is composed of a standard PP material. Leading brand owners are considering this technology for a range of dairy products including yogurt, cheese spreads, and margarine in multiple sizes.