Groundbreaking in-process metrology integration ushers in new era of efficiency and precision

The successful integration of Nikon’s LC15Dx wireless non-contact laser scanner with AAT3D’s CAPPSNC on-machine metrology software marks a groundbreaking advancement in modern manufacturing technology. By combining these two cutting-edge innovations, manufacturers now have the ability to perform seamless, in-process inspections within the machine tool envelope, unlocking the potential for unprecedented levels of efficiency, precision, and quality assurance. With wireless data transfer eliminating the need for cables, this advanced solution simplifies the inspection process, enabling more flexible and streamlined operations on the shop floor.

“The pairing of Nikon’s laser scanner with AAT3D’s CAPPSNC software is a game-changer for manufacturing processes,” said Kristof Peeters, Nikon’s Product Manager. “We are at an exciting inflection point where connected machines, big data analytics, and automation intersect to bring forth previously unattainable efficiencies. This collaborative solution with AAT3D allows manufacturers to gather more data, inspect complex parts in greater detail, and achieve tighter tolerances, which ultimately leads to substantial improvements in overall production efficiency.”

Nikon’s LC15Dx wireless laser scanner is engineered to meet the sophisticated metrology demands of Industry 4.0 and the increasingly complex requirements of shop floor environments. Featuring exceptional accuracy and speed, it captures highly detailed 3D point clouds of parts with micron-level precision, making it ideal for advanced applications in various industries. The wireless capabilities of the scanner eliminate cumbersome cables, making it easy to integrate directly into machine tool operations, providing manufacturers with greater flexibility, mobility, and efficiency in data capture.

“Data is king in today’s manufacturing environment, and the ability to collect and analyse real-time data directly at the point of production is crucial for achieving the highest levels of quality and efficiency,” said Ray Karadayi, CEO of AAT3D. “Our collaboration with Nikon brings together two industry leaders in non-contact inspection technology to deliver a powerful solution that redefines what’s possible for in-process metrology. This integration allows manufacturers to not only streamline their processes but also to raise the bar for accuracy and quality control.”

In 2023, Nikon introduced its wireless laser scanning technology to help manufacturers bring their inspection processes directly onto the shop floor, making metrology an integral part of production rather than a separate stage. The first installation of the Nikon LC15Dx wireless laser scanner, in conjunction with AAT3D’s CAPPSNC software, was completed by the end of the year. This landmark installation highlights the vast potential for this technology to reshape the in-process metrology landscape, empowering manufacturers worldwide to improve quality, reduce downtime, and enhance overall operational efficiency.

As industries continue to evolve with the advancements of Industry 4.0, the Nikon LC15Dx wireless laser scanner, with its ability to capture data with extreme precision and speed, is positioned to set a new benchmark in manufacturing quality control. Its ability to eliminate traditional barriers associated with non-contact inspection, such as physical limitations from cables or slow data transfer, makes it a revolutionary tool in driving the next era of production efficiency.

This successful collaboration between Nikon and AAT3D is a testament to the power of innovation in manufacturing technology, providing industries with tools that not only meet today’s needs but also anticipate future challenges. The combined solution promises to empower manufacturers with the ability to keep pace with rapid industry changes, ushering in a new era of intelligent manufacturing.

About Nikon Corporation

Since its founding in 1917, Nikon has been a global pioneer in optical technology, continually pushing the boundaries of innovation. Leveraging its expertise, Nikon now offers a broad portfolio of products and solutions that span from consumer electronics, like digital cameras and binoculars, to cutting-edge industrial equipment, including FPD and semiconductor lithography systems, microscopes, and precision measuring instruments. Nikon is also a key player in the health care sector. Looking forward, Nikon is committed to harnessing its core technologies to develop new profit pillars, such as the material processing business, driving sustainable growth and enhancing enterprise value over the medium- to long-term.

About Applied Automation Technologies (AAT3D)

Founded in 1987, Applied Automation Technologies (AAT3D) is a leader in in-process metrology and dimensional measurement solutions, transforming the manufacturing landscape. AAT3D’s innovative technologies empower manufacturers with real-time data on part dimensions and quality directly at the machine tool, ensuring unparalleled precision and consistency throughout the production process. The company’s solutions serve a wide range of industries, including aerospace, automotive, medical devices, and electronics, making AAT3D an indispensable partner for companies focused on high-quality manufacturing.

About Nikon Industrial Metrology

Nikon’s Industrial Metrology Business Unit (IMBU) delivers world-class precision solutions rooted in over 100 years of optical and technological expertise. Offering a wide array of products and services globally, Nikon IMBU is known for its ultra-precise, integrated solutions that drive efficiency and accuracy in manufacturing processes. In line with Nikon’s commitment to advancing digital manufacturing, IMBU has joined forces with the Digital Solutions Business Unit (DSBU) to develop groundbreaking optical additive and subtractive manufacturing solutions. These technologies enable the processing of a diverse range of materials with sub-micron precision, setting new standards in manufacturing quality and innovation. Through these efforts, Nikon continues to shape the future of industrial metrology and contribute to the improvement of manufacturing and quality of life worldwide.

Source: Nikon Metrology, Inc.